Name: Automatic Soft / Hard / Soda Biscuit Production Line
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Production Line Details

HG Automatic Soft / Hard / Soda Biscuit Production Line

Three Biscuit Types, Three Forming Routes

HG's Soft / Hard / Soda Biscuit Production Line page covers unfilled industrial biscuits. Soft biscuits use short-dough forming such as rotary moulding. Hard biscuits use sheeting, progressive gauging and rotary cutting. Soda biscuits use sheeting or lamination, gauging, docking and cutting before baking.

The line configuration starts with the target biscuit, its size and weight, the required output and the available factory space. Post-bake injection and two-piece sandwiching are covered on the separate Filled Biscuit and Sandwich Cookie pages.

Main Processes for Soft, Hard and Soda Biscuits

Soft biscuits: mixing → dough preparation → rotary moulding or another confirmed forming method → baking → cooling → packaging connection.

Hard biscuits: mixing → dough preparation / resting as required → sheeting → progressive gauging → rotary cutting → baking → cooling → packaging connection.

Soda biscuits: mixing → dough preparation → sheeting/lamination → progressive gauging → docking → cutting → baking → optional surface treatment → cooling → packaging connection.

The HG routes described on this page do not include a fermentation stage. Oil spraying, salt or sugar application and packaging modules are specified according to the product and agreed supply scope.

Advantages of HG Biscuit Production Line

1. Forming Routes Matched to the Biscuit

Select the forming and transfer modules for each biscuit type. Match forming, baking, cooling and packaging-feed speeds. Define manual handling and optional modules in the project scope rather than assuming every operation is included.

This greatly reduces labor costs and improves production efficiency.

2. Product-Specific Quality Control

Soft biscuits: mould filling, release, pattern definition and piece weight.
Hard biscuits: sheet uniformity, progressive thickness reduction, cutting, scrap handling and dimensional consistency.
Soda biscuits: laminated sheet structure, docking pattern, thickness and breakage.
Across all three routes: baking colour and moisture, gentle transfer, cooling and packaging feed.

3. Flexible Product Solutions

The product range includes soft biscuits, hard biscuits, soda crackers and cream crackers, with digestive or other products evaluated against the selected forming route. Shapes and sizes depend on the confirmed tooling. Post-bake filled biscuits and sandwich cookies use the linked specialist pages.

4. Output Defined by Product and Operating Conditions

Select working width and oven configuration from the target biscuit, piece weight and required output. State kg/h or daily output with the product basis and operating hours. Rated capacity and utility demand follow the confirmed model specification.

5. Hygienic Design and Cleaning Access

Specify food-contact materials and cleaning procedures for the selected equipment. Review access to forming rolls, cutters, conveyors and product-contact surfaces. Material grades and component details follow the equipment specification.

6. Process Control and Line Coordination

Soft biscuits: mould filling, release, pattern definition and piece weight.
Hard biscuits: sheet uniformity, progressive thickness reduction, cutting, scrap handling and dimensional consistency.
Soda biscuits: laminated sheet structure, docking pattern, thickness and breakage.
Across all three routes: baking colour and moisture, gentle transfer, cooling and packaging feed. Record the selected control functions and utilities in the project specification. Energy figures require a defined product, output and operating condition.

Packaging Solutions

Packaging Connection

Define biscuit arrangement, stack count, product pitch and pack format before selecting automatic feeding, flow-wrapping or cartoning modules.

The final packer, automatic feeding and cartoning scope are listed separately in the quotation.

HG Turnkey Factory Solution

The project scope can include factory layout, equipment manufacturing, installation and commissioning, operator training, packaging integration, after-sales service and spare parts. Recipe or process support is defined in the agreed project scope.

Product trials can evaluate forming route, biscuit weight and shape, baking colour and moisture, transfer damage and packaging feed. Agree test products, operating conditions and acceptance criteria before final configuration.

Global Project Experience

HG Group has more than 50 years of food machinery manufacturing experience and has exported biscuit and bakery processing equipment to more than 100 countries worldwide.

HG biscuit production lines are widely used in:

* Biscuit factories
* Bakery snack food factories
* Food processing plants
* Export food companies
* Global snack food brands

Physical running machines are available in HG factories, and customers worldwide are welcome to visit for machine inspection and product testing.

Why Choose This Line

Choose the biscuit line around the forming route, not a generic equipment list.

• Soft biscuits: mould filling, release and pattern definition.
• Hard biscuits: sheeting, progressive gauging and rotary cutting.
• Soda biscuits: sheet structure, lamination, docking and cutting.

HG can coordinate forming, baking, cooling and packaging connection within the agreed project scope. Product trials and a model-specific specification help define output, utilities and acceptance criteria.

Products You Can Make

Machine Modeling Diagram

3D model diagram

Advantages and Features

Soft biscuits: mould filling, release, pattern definition and piece weight.
Hard biscuits: sheet uniformity, progressive thickness reduction, cutting, scrap handling and dimensional consistency.
Soda biscuits: laminated sheet structure, docking pattern, thickness and breakage.
Across all three routes: baking colour and moisture, gentle transfer, cooling and packaging feed.

Forming, baking and cooling are configured for the selected product. Specify the working width, output basis, utilities and standard or optional modules. Post-bake injection and sandwiching belong to the related specialist lines.

Before HG & With HG

Before HG: Production Issues to Evaluate

An unsuitable forming route, uneven sheet thickness, difficult mould release, inconsistent baking or poor transfer can affect biscuit shape, colour and breakage. Identify the issue using the actual product and line conditions.

With HG: Product-Matched Configuration

Select rotary moulding for suitable short doughs, sheeting and rotary cutting for hard biscuits, and sheeting / lamination with docking for soda biscuits. Coordinate baking, cooling and packaging feed, and define acceptance criteria through product trials.

Production Line Specifications

Type specification	1500 Types	1200 Types	1000 Types	620 Types	480 Types
Production capacity	36 T/day	32 T/day	24 T/day	12 T/day	10 T/day
Installed power	Gas: 230 kW	Gas: 210 kW	Gas: 190 kW	Gas: 120 kW	Electric: 250 kW

Successful Project Cases

More Cases

Algeria 6 Lines Biscuit Factory Installation 1000kg/h
Biscuit Production Line - Turkmenistan
India | Biscuit/ cookies Factory (Greenfield Project)
Indonesia | Biscuit Factory Modernization

HG GROUP

With manufacturing heritage since 1975, HG supplies food-processing equipment to customers in more than 100 countries. For soft, hard and soda biscuits, HG can coordinate factory layout, equipment manufacturing, utility planning, installation, commissioning and operator training within the project scope.
Configuration is developed around the target product, required output, factory space and local utilities. Refer to the relevant equipment specification, certificates and project cases for the supplied scope.
Global Installation Support | Custom Engineering | Turnkey Factory Expertise

FAQ

HG Soft / Hard / Soda Biscuit Production Line FAQ

Q1: What does this soft, hard and soda biscuit line cover?

This page covers soft, hard and soda biscuits without filling. Post-bake injection and two-piece sandwiching are described on their specialist pages. Soft biscuits: mixing → dough preparation → rotary moulding or another confirmed forming method → baking → cooling → packaging connection.

Hard biscuits: mixing → dough preparation / resting as required → sheeting → progressive gauging → rotary cutting → baking → cooling → packaging connection.

Soda biscuits: mixing → dough preparation → sheeting/lamination → progressive gauging → docking → cutting → baking → optional surface treatment → cooling → packaging connection.

The HG routes described on this page do not include a fermentation stage. Oil spraying, salt or sugar application and packaging modules are specified according to the product and agreed supply scope.

Q2: What products can the HG biscuit production line produce?

The product range includes soft biscuits, hard biscuits, soda crackers and cream crackers, with digestive or other products evaluated against the selected forming route. Shapes and sizes depend on the confirmed tooling. Post-bake filled biscuits and sandwich cookies use the linked specialist pages.

Q3: Is the HG biscuit production line fully automatic?

Select the forming and transfer modules for each biscuit type. Match forming, baking, cooling and packaging-feed speeds. Define manual handling and optional modules in the project scope rather than assuming every operation is included.

Q4: What are the advantages of HG biscuit production lines?

Soft biscuits: mould filling, release, pattern definition and piece weight.
Hard biscuits: sheet uniformity, progressive thickness reduction, cutting, scrap handling and dimensional consistency.
Soda biscuits: laminated sheet structure, docking pattern, thickness and breakage.
Across all three routes: baking colour and moisture, gentle transfer, cooling and packaging feed.

Q5: What production capacities are available?

The current page lists the 1500, 1200, 1000, 620 and 480 types. Refer to the specification section for the published daily outputs. Product basis, running hours and corresponding hourly output are. The final selection depends on the biscuit and operating conditions.

Q6: What forming technologies does HG use?

HG adopts different processing technologies according to product types, including: Rotary moulding technology, Rotary cutting technology, Dough laminating technology, Soda cracker fermentation technology

The HG routes described on this page do not include a fermentation stage. Oil spraying, salt or sugar application and packaging modules are specified according to the product and agreed supply scope.

Q7: Can the HG biscuit production line produce different flavors?

Yes. HG can provide different flavor solutions, including:

Original flavor
Chocolate flavor
Cream flavor
Cheese flavor
Seaweed flavor
Spicy flavor
Customized local flavors

Q8: Can HG provide recipe support?

Yes. HG provides professional recipe development support, including:

Biscuit recipes
Sandwich cream formulas
Fermentation process optimization
Baking process optimization
Product texture improvement

Helping customers achieve stable production quickly.

Q9: What material is used for the machine?

The entire production line is manufactured with 304 food-grade stainless steel, meeting international food hygiene standards and ensuring easy cleaning, corrosion resistance, and long service life.

Q10: Can HG provide packaging solutions?

Yes. HG provides complete packaging systems, including:

* Pillow packing machine
* Vertical packing machine
* Automatic feeding system
* Automatic arranging system
* Automatic cartoning system

Suitable for supermarkets, convenience stores, and export markets.

Q11: How much labor can be saved with an automatic biscuit production line?

Labour requirements depend on feeding, filling or batter preparation, changeovers, cleaning and packaging automation. Establish the current staffing baseline and the proposed operating plan before calculating savings. Compared with traditional manual production, HG fully automatic biscuit production lines can reduce labor costs by up to 60–70%.

Q12: Which industries use biscuit production lines?

The line is intended for industrial manufacturers of soft, hard and soda biscuits, including new factory projects and suitable existing-line upgrades. Product structure, required output, utilities and packaging needs determine whether a configuration is appropriate.

Q13: Can HG provide turnkey factory solutions?

The project scope can include factory layout design, equipment manufacturing, installation & commissioning, operator/engineer training, recipe or process support, packaging solutions & integration, long-term after-sales service and spare parts.

Q14: What is the ROI period for a biscuit factory?

Most customers can achieve ROI within 6–12 months.Payback depends on saleable output, product pricing, raw materials, staffing, utilities, maintenance, financing and utilisation. Calculate it using the project investment and local operating assumptions.

Q15: Which countries already use HG biscuit production lines?

HG food-processing equipment is supplied to customers in more than 100 countries. Refer to the relevant HG project cases for the food category, supplied scope and location. Group-level export coverage is not a list of installations of this specific line.

Q16: How should I choose between the three biscuit routes?

Start with the biscuit sample, recipe type, dimensions and weight. Review rotary moulding for suitable short dough, sheeting and cutting for hard biscuits, and sheeting / lamination with docking for soda biscuits.

Q17: Can customers visit the HG factory?

Factory visits, equipment inspections and product trials can be arranged with HG. Send the target product and test requirements in advance so the relevant equipment and visit schedule can be agreed.

Q18: Does HG provide technical training and support?

Yes. HG provides professional technical support, including:

* Equipment operation training
* Equipment maintenance training
* Biscuit processing guidance
* Baking process optimization
* Packaging solution support

Helping customers start stable production quickly.

Q19: What types of factories are suitable for HG biscuit production lines?

The line is intended for industrial manufacturers of soft, hard and soda biscuits, including new factory projects and suitable existing-line upgrades. Product structure, required output, utilities and packaging needs determine whether a configuration is appropriate.

Q20: What makes HG biscuit production lines different?

HG focuses on the process details that directly affect biscuit consistency and production performance. Depending on the product, these may include mould filling and release for soft biscuits, progressive gauging and scrap handling for hard biscuits, and lamination and docking control for soda biscuits. Baking colour and moisture, gentle product transfer, cooling and packaging feed are also considered as part of the overall line design.

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Product Knowledge

Industry Knowledge

Soft, Hard and Soda Biscuit Production Routes

Industrial biscuit line selection starts with the dough and finished product. This page separates short-dough soft biscuits, sheeted hard biscuits and soda crackers. Forming, baking and cooling are matched to the target size, weight and texture.

Key Differences Between Biscuit Types

“Soft biscuit” here refers to the short-dough biscuit category and does not mean that every finished product has a soft texture. Short-dough products and hard-dough products require different dough handling and forming methods. Moisture alone is not a reliable way to classify them.

For the HG routes described here, soft biscuits use rotary moulding or another confirmed forming method, hard biscuits use sheeting and rotary cutting, and soda biscuits use sheeting / lamination, docking and cutting.

Soft Biscuit Line: Moulding and Release

For a suitable short dough, review mould filling, release, pattern clarity and piece weight. The forming method must match the recipe and required biscuit design.

Dough Mixing and Feeding

Mixing and feeding should produce dough suitable for the selected forming equipment. Evaluate consistency, temperature and handling with the actual recipe. Confirm mixer type and any temperature-control functions in the equipment specification.

Rotary Moulding and Product Tooling

Rotary moulding is a principal route for suitable short-dough biscuits. Match the mould and release conditions to the desired pattern, dimensions and weight. Other forming methods require product-specific confirmation.

Baking and Cooling

Evaluate colour, moisture, dimensions and texture under the selected oven conditions. Cooling and gentle transfer prepare the biscuits for packaging without unnecessary damage. Define the cooling arrangement from the actual product and line layout.

Hard Biscuit Line: Sheet Uniformity and Cutting

The hard-biscuit route uses sheeting, progressive gauging and rotary cutting. Thickness control, cutting quality and scrap handling influence dimensional consistency and downstream baking.

Dough Preparation and Resting

Hard biscuit dough undergoes intensive mixing followed by controlled resting to develop gluten. This process is essential for producing crackers, cream biscuits, and soda biscuits with consistent bite.

Sheeting, Gauging and Cutting

Use progressive thickness reduction to prepare an even sheet for cutting. Evaluate cut-edge quality, dimensions and scrap handling. For soda products, review lamination and the docking pattern separately.

High-Efficiency Baking

Long tunnel ovens with independent temperature zones gradually reduce moisture while maintaining structure. Accurate thermal control is key to achieving crispness without burning.

Comparison of Soft, Hard and Soda Biscuit Routes

Item	Soft biscuit route	Hard biscuit route	Soda biscuit route
Dough and preparation	Soft: short dough suited to the confirmed forming method	Hard: dough suited to sheeting and progressive gauging	Soda: dough suited to sheeting/lamination and docking Do not classify the routes using a simple high/low moisture rule.
Forming Method	Soft: rotary moulding or confirmed alternative	Hard: sheeting, gauging and rotary cutting	Soda: sheeting/lamination, gauging, docking and cutting
Quality focus	Soft: mould release, pattern and piece weight	Hard: sheet thickness, cut edges and dimensions	Soda: sheet structure, docking, baking moisture and breakage
Typical product categories	Soft: short-dough biscuits	Hard: hard biscuits	Soda: soda crackers and cream crackers Confirm each specific product against its recipe and tooling.

Integrated Solutions from HG Industry Group

With over 50 years of experience in food machinery, HG Industry Group provides complete soft biscuit and hard biscuit production lines tailored to industrial-scale manufacturing. Founded in 1975, HG Food Machinery has grown into a global manufacturing network with seven machinery branches, two food laboratories, and a dedicated industrial university.

HG Industry integrates advanced R&D from Japan, intelligent manufacturing in Shanghai, and global service capabilities through MWM. This structure enables optimized line design, stable performance, and long-term production reliability.

Practical Project Decisions

Define the product range, forming route, layout, utilities and packaging interface. Review relevant HG project examples and model-specific documentation. Compliance requirements are assessed for the destination and project scope.

Choosing the Right Biscuit Production Line

Send the target biscuit type, samples or drawings, dimensions, piece weight, output, pack format, available factory space and utilities. Include any multi-product or retrofit requirement. HG can use this information to assess the forming route and prepare a project-specific proposal.
Manufacturers benefit most from suppliers that combine engineering expertise, food technology knowledge, and global service experience.

HG Industry’s production lines are widely imitated but never surpassed, delivering consistent quality, scalable output, and sustainable performance for biscuit manufacturers worldwide.

Related Production Lines

Filled Biscuit Production Line
Sandwich Cookie Production Line
Wafer Biscuit Production Line