In today's fiercely competitive bakery market, round filled biscuits have become a favorite among consumers due to their crispy texture and rich flavors. Supporting their large-scale production is a set of round filled biscuit production lines that integrate efficiency, intelligence, and precision. It not only revolutionizes the traditional bakery operation model but also injects strong momentum into improving the competitiveness of food enterprises.
This production line is composed of a series of precision equipment that operates in coordination. At the beginning of production, the dough mixer acts as a "magic mixer," rapidly stirring raw materials such as flour, oil, sugar, and water to knead a uniform and appropriately moist dough within just a few minutes. Next, the dough turnover machine evenly distributes the gas in the dough through regular flipping, creating conditions for subsequent fermentation and shaping. The cutting machine, with its high-precision cutting system, accurately divides the dough into small pieces of consistent size, with errors controlled within millimeters.
The laminating machine and pressing machine then take over, folding and rolling the small dough pieces multiple times, much like a craftsman jade, continuously enhancing the layers and toughness of the dough. The shaping machine is the "shaper" of creativity, easily capable of achieving both classic round shapes and cute cartoon designs. The sugar sprinkling machine evenly distributes sugar on the surface of the biscuits according to preset parameters, giving them a sweet coating.
As the core of the entire production line, the tunnel oven uses an intelligent temperature control system to keep temperature fluctuations within ±1°C, ensuring that each biscuit is evenly heated during baking, presenting an attractive golden color and crispy texture. After baking, the oil spraying machine adds a unique flavor to the biscuits, while the oil draining machine quickly removes excess oil, making the biscuits refreshing and non-greasy. Finally, the cooling conveyor and sorting machine neatly arranges the biscuits at a stable conveying speed, preparing them for the packaging process.
This production line not only has a scientific equipment configuration but also significantly improves production efficiency through automation and intelligent technology. Take a certain food enterprise as an example: after introducing this production line, the daily output of round filled biscuits increased by 3 times, and the product qualification rate reached as high as 99.8%. From raw material input to finished product output, the entire process achieves seamless integration, enabling the bakery industry to bid farewell to the limitations of traditional manual production and usher in a new era of efficient, stable, and standardized intelligent manufacturing.
