Composite potato chips break the single texture of traditional potato chips - the dense base of potato starch, mixed with the Q - elasticity of cassava flour and the crispness of corn flour, form a unique "airy" structure after extrusion and puffing. How is it made?
Intelligent Blending: Laying a Homogeneous Foundation
Raw materials such as potato starch and cassava flour are put into a twin - shaft mixer according to precise formulas. The automated mixing system achieves fine and homogeneous mixing within 5 minutes. Combined with a humidity sensor that real - time regulates the water content, it ensures that the taste of each potato chip remains consistent.
Extrusion Molding: Unlocking Diverse Shapes
The mixed materials are puffed under high temperature (120 - 160℃) and high pressure (5 - 10MPa). Through diversified molds such as wavy shapes and hollow cylinders, they quickly produce creative shapes that are popular in the market. The screw speed can be flexibly adjusted to meet differentiated needs.
Precise Processing: Achieving Golden Taste
A high - precision slicer cuts uniform thin slices of 0.8 - 1.5mm at a speed of 2000r/min. After gradient drying, the frying process creates crispness in 30 seconds at an oil temperature of 160 - 180℃. Vacuum frying can reduce oil by 30%; the baking process uses hot air circulation technology to give a low - fat and healthy new experience at 180℃. The intelligent seasoning system has an error ≤1%, allowing flavors such as tomato and barbecue to evenly coat the chips, bringing taste surprises with every bite.
Full - Process Quality Control: Ensuring Excellent Quality
The air - cooling tunnel rapidly cools and locks in crispness. High - speed visual inspection removes more than 99.5% of defective products. The fully automatic packaging machine supports multi - specification packaging, and nitrogen filling for freshness and date printing are completed simultaneously to safeguard quality from production to the terminal.
Whether as a "stress-relief companion" while binge-watching dramas, a "social star" at gatherings, or an "energy boost" during office breaks, composite potato chips seamlessly fit into various life scenarios. Their independent small-pack designs are portable and hygienic, ideal for carrying around; large-family packs serve as catalysts for sharing happiness. More importantly, the low-fat and healthy upgrades of composite potato chips (such as baking processes and non-frying technologies) allow consumers to enjoy deliciousness while reducing burdens, further expanding their audience.
