The production process of HG double-layer sandwich cake production line is precise and efficient. First, as the "starting station" of production, the beater fully mixes raw materials such as eggs and flour in a short time with strong power and a unique mixing structure, outputting fine and uniform batter to lay the foundation for cake quality. Next, the batter enters the filling and forming machine, which uses micron-level filling technology to accurately inject the batter into the mold. The error of each filling is strictly controlled within ±0.1g to ensure that the cake blanks are highly consistent in size and shape.The oven equipped with an intelligent temperature control system plays a key role. With the precise temperature control capability of ±1℃, it allows the cake blanks to be evenly heated during baking, producing cake slices with attractive color and taste.
After baking, the cake slices are quickly cooled and shaped by the cooling conveyor, and then the cake flipping machine flexibly flips the cake slices to prepare for the subsequent filling and sandwiching processes. In the filling link, the equipment also operates with high precision to ensure the uniform quantity of sandwich fillings. Finally, if customers have higher requirements, a chocolate coating machine can be optionally configured to evenly coat the cake with a chocolate "coat". The entire production process is completed in one go, achieving efficient conversion from raw materials to exquisite finished products.
Ⅱ. Multidimensional Advantages: Outperforming European Equipment
(1) Leading Precision, Excellent Quality
Similar European equipment often has deviations in filling, temperature control and other links, resulting in uneven product thickness and unstable sandwich quantity, affecting product taste and appearance. However, relying on the integrated intelligent control system of light, electricity, gas and machinery, HG production line achieves precise control in all production links. The product qualification rate is as high as 99.8%, which is nearly 40% higher than that of European equipment. The cakes on the production line are neatly arranged, and each piece meets high standards, showing a high degree of consistency in size, weight and appearance.
(2) Simplified Design, Energy Saving and Consumption Reduction
HG production line adopts modular minimalist design, removing 30% of redundant structures, which not only makes the overall operation of the equipment smoother, but also greatly reduces energy consumption. The energy consumption per unit product is 25% less than that of European equipment. Meanwhile, the simplified mechanical structure reduces the equipment failure rate, extending its service life to more than 10 years, 3-5 years longer than European equipment, and reducing the costs and troubles caused by frequent maintenance and equipment replacement.
(3) Cost Reduction and Efficiency Improvement, High Cost Performance
In terms of labor costs, HG production line has a high degree of full-process automation, saving 50% of labor costs. In terms of price, HG production line has an absolute advantage. At 1/3 of the price of European equipment, it provides customers with production equipment with better performance and more complete functions, truly achieving "spending less money to do more efficient things".
